Riassunto analitico
The spread of mixed-model assembly lines in automotive production has made advanced process management tools indispensable. High flexibility is crucial, as each ramp-up phase and change in takt time significantly impacts the entire production flow and product line. This project introduces an innovative, lean-based software solution designed to manage the stock of fasteners (screws, nuts, bolts, washers, etc.) across parts bin racks and operators' trolleys. By implementing a fully parametric data processing system, the software supports simulation activities and decision-making. The system, based on meticulously collected data, automates the design and optimization of fastener containers and ensures accurate sizing and distribution of the parts bin racks. During its initial implementation, the software was validated through practical application, accompanied by a backup strategy and a comprehensive control plan aligned with the principles of continuous improvement. This real-world test demonstrated a significant average increase in parts bin rack saturation, along with a notable improvement in balancing performance, contributing to a reduction in the total number of racks in the assembly line layout. Finally, the adopted methodology prioritizes data accuracy and establishes standardized procedures, paving the way for future developments and scalability. This framework allows for adaptability to different production scenarios, ensuring that the system can evolve alongside the company’s operational needs.
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