Riassunto analitico
This thesis explores the industrial challenges Automobili Lamborghini faces when introducing a new vehicle into its production range, specifically focusing on the required infrastructural changes. The key consideration is the increased space needed for a new assembly line and related activities. To address this, various scenarios for facility expansion are evaluated, incorporating insights from interdisciplinary discussions. The focus is on maximizing space in the existing production building by utilizing mezzanines, which will house pre-assembly areas and a supermarket below, while preserving flexibility for future changes in the assembly line layout.
The study investigates a strategic approach to accommodate multiple models on a single line, linking the current Urus production line with the new model. Special attention is given to the pre-assembly line of doors, introducing a novel solution for Lamborghini: an overhead conveyor system to transport doors to the uppermost floor without disrupting the existing logistic flows. This concept, inspired by high-volume production systems, contrasts with Lamborghini’s traditional low-volume approach but aligns with the company’s growing production demands.
The conveyor system's design is developed with both infrastructural and production constraints in mind. It is planned to avoid disrupting production areas, with installation limited to structurally permissible ceiling sections. The system is modular, allowing for future configuration changes and ensuring that doors are efficiently transported to the designated assembly station. Additionally, the system provides a buffer zone for door accumulation between pre-assembly and the main line, freeing up floor space occupied by the door buffer in the pre-line stage.
Lastly, an economic evaluation of the overhead conveyor system is performed to assess the return on investment, determining whether the proposed solution is financially viable. This holistic analysis balances technical feasibility with cost considerations, aiming to support Lamborghini's long-term production objectives.
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